Projects - 2023

Project: Fabrication and Supply of RO Skids for Rio Tinto Paraburdoo Project

Client: Gradiant Pty Ltd, Western Australia

Project Highlights:

  • Fabrication of pipe spools and supports in compliance to Rio Tinto RTIO-SS-C111 and RTIO-SS-M198 specifications.
  • NDT – 10% RT on pipework as per AS3992 and 100% PT on Lifting Lugs as per AS 1554.5
  • Hydrotest of pipe spools for RO skids A and B at a set pressure of 1930 kPa for a duration of 4 hours in compliance to Rio Tinto specification RTIO-SS-M198.
  • Assembly of pipe spools, pumps, valves, pressure transmitters, flow transmitters, Grating, HDPE Underlay and RO Vessel Containers.
  • Compliance to Rio Tinto Standards and Specifications.
  • Third Party Design Verification of Lifting Frame for RO Skids A and B
  • Manufacturing Documentation (MDR) in compliance with Rio Tinto standards and specifications.

Project: Leinster B11 Pump Station Electrical & Instrumentation Upgrade

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Power system studies and report including the calculations for Load Flow, Short Circuit.
  • Development of Single Line Diagram
  • Development of MCC schematics, termination drawings, substation layout drawings, small power distribution drawings
  • Development of Loop Drawings, PLC panel drawings and Marshalling panel termination drawings
  • Performed Engineering calculations for Motors, Instruments, PLC cabinet, Switchgear and other components
  • Performed Engineering calculations for cables, battery chargers
  • Development of Control system functional description/Control Philosophy
  • Development of I/O List, Electrical Load List, Electrical Equipment List and Instrument List

Project: Kambalda Nickel Concentrator Fire Hydrant Upgrade

Client: BHP Nickel Concentrator, Kambalda, Western Australia

Project Highlights:

  • Assessment of Firewater Hydrant system, Identification of Firewater equipment locations and Identification of piping route for new Firewater Ring Main
  • Development of Identification Phase Report
  • Establish Firewater demand for Kambalda Concentrator
  • Developed PFD for Firewater system
  • Development of concept level GA of Firewater Ring Main showing road crossings
  • Development of concept level Fire Hydrant Coverage Layout
  • Development of concept level Layout for tank and pumps area
  • Development of Single Line Diagram for Firewater Pumps and associated electrical infrastructure.

Project: Design, Fabrication and Supply of neat CS Sulphuric Acid Tank

Client: Alcoa Pinjarra Refinery, Western Australia

Project Highlights:

  • Mechanical Design of tank in compliance with API 650 specifications, Alcoa standards WAESTD014 & WAESTD016
  • Development of Shop Fabrication drawings as per AS4458:1997 and ALCOA standards WAESTD186 and

    WAESTD191

  • Design of platforms in accordance with WAESTD014 Section 4.7
  • Fabrication of Gusset Plates, Handrails & Ladders and etc..
  • Processing of steel includes cutting, drilling and rolling of plates
  • Procurement of all materials
  • Leakage Testing and NDT as per AS1710:2007
  • Surface Treatment in accordance to Alcoa WAESTD241 Specifications
  • Compliance to Alcoa Standards and Specifications.

Projects - 2022

Project: SAG Mill Structural Modifications Project

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Prefabrication of plates and structural components off site
  • Fabrication of compensating plates, Textension and 2x beams
  • Shop detailing fabrication drawing so fall new structural works in accordance to BHP’s standard specifications
  • Supply of materials, Laborand Equipment
  • Site Installation works including Site Fabrication & Installation
  • 10% MPI on all Fillet welds
  • Surface Treatment in accordance to BHPNiw Standard SES-106 System PCS06 (Protective Coating Systems)
  • Compliance to BHPS tandards and Specifications.
  • Manufacturing Documentation (MDR) incompliance to BHP specifications.

Project: Tank Roof Modification Project

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Offsite Fabrication of Plates and Structural components.
  • Fabrication of Edge Plates, Channels, Backplates and Rolling of plates in compliance with AS1554.1
  • Processing of steel includes cutting, drilling and rolling of plates
  • Supply of materials, Laborand Equipment.
  • Site Installation works including Site Fabrication & Installation
  • MPI–Magnetic Particle Test (Site NDT)
  • Surface Treatmentin accordance to BHP Niw Specifications
  • Compliance to BHP Standards and Specifications.

Project: ABB Design, Supply and Fabrication of Piping

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Design, Engineering and 3D modelling of piping between switchroom VSDs and chiller including piping, valves, fittings, flanges, bolting and gaskets in accordance with FMG specification 100-SP-PI-0001
  • Design pipe supports for pipe work underneath the switchrooms
  • Design pipe supports for pipe work between switch rooms and chiller
  • Design of drainage pipe from VSDs to IBC, positioning of one IBC under each switchroom
  • Engineering calculation in accordance with AS/NZ guaranteeing safety, functionality, reliability, maintainability of the chiller piping systems.
  • Fabrication of piping spools incompliance to AS4041, AS1554.1, AS/NZS 3992
  • Supply of specialized valves, IBC, specialized hoses, Pipe Insulation and Fasteners/Gaskets

Project: Substation Fire Suppression system audit

Client: BHP Kalgoorlie/Kambalda Nickel Smelter

Project Highlights:

  • Fire Water System Audit
  • Identification of Potential Fire Risks
  • Room Integrity Assessment
  • Opportunity Framing
  • Design Options
  • Development of chosen Design Option
  • Compliance to A Sand statutory Standards
  • Prepare the cost estimate for the Budget approvals

Projects - 2021

Project: Modification of Underground Firewater System

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • 3D laser scan survey of existing fire water system piping and equipment
  • Developed 4 schematic concepts for modification of existing firewater system
  • Pressure drop calculation in the proposed new piping and existing piping system
  • Design and selection of new Fire Water break tanks and piping system
  • Compliance to BHP Under ground Standards and Specifications

Project: Modification of Underground Drainage System

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Study of Existing Drainage Water System
  • Developed 4 schematic concepts for modification of existing firewater system
  • Pressure drop calculation in the proposed new piping and existing piping system
  • Design and selection of new Fire Water break tanks and piping system
  • Compliance to BHP Underground Standards and Specifications

Project: Design of Underground Pump Station

Client: BHP Nickel West, Leinster, Western Australia

Project Highlights:

  • Developed schematics for different options for PumpHouse Layout
  • Design and selection of new Dewatering Pumps and piping system
  • Pressure drop calculation in the proposed new piping and existing piping system
  • Design of Concrete Flooring and Pump Footings
  • Design of Monorail System
  • Design of Piping System and Supports
  • Compliance to BHP Underground Standards and Specifications

Project: Structural Design, Fabrication and Site Installation of Ore Sorter Plant

Client: BHP Cliffs, Western Australia

Project Highlights:

  • Structural Analysis & Design of new expansion structure in STAAD PRO to AS Standards
  • Connection design calculations of new expansion structure to AS standards
  • 3D modelling in Tekla for Existing & New structure
  • GA drawings of new structure including existing structure as phantom
  • Fabrication drawings for new structure
  • Compliance to BHP Standards and Specifications

Project: Site Installation and Commissioning of Mag Separator Plant

Client: BHP Cliffs, Western Australia

Project Highlights:

  • Structural Assembly and Installation of Mag Separator approximately 10 tonne and above.
  • Modification of hand-rails and gratings to suit the BHP/AS standards
  • Site Fabrication and Installation
  • Commissioning of Mag Separator Unit
  • Marking of AS-built drawings
  • Compliance to BHP Standards and Specifications

Project: Air Receiver Piping works

Client: BHP Cliffs, Western Australia

Project Highlights:

  • Detailed engineering design of Compressed Air Piping
  • Supply and Fabrication of pipes pools and supports
  • Supply of Gaskets, Fasteners & UBolts
  • Site Welding and Installation of Air Receiver Piping
  • Commissioning of Compressor and Piping
  • Preparation of AS-built drawing
  • Submission of MDR Documentation
  • Compliance to BHP Standards and Specifications

Project: Nickel West Air Compressor Replacement

Client: Billiton Nickel West, Western Australia

Project Highlights:

  • More than 30% savings in engineering and capital costs of compressors
  • Savings of over $1.6 million per year in operating costs (power, water and maintenance) compared to the original plant setup
  • Technical and Commercial review of Air Compressor Replacement proposed for BHP’s Kalgoorlie Nickel Smelter, and option evaluation and pricing of several compressor packages
  • Eliminated the use of water-cooled compressors, resulting in OPEX savings on cooling towers and circulating pumps
  • Design and manufacture of 7 Ingersoll Rand skid-mounted modular screw compressor packages
  • Detailed Engineering for BHP Nickel West Compressor House
  • Supervision and execution of package fabrication at Ingersoll Rand, China facility
  • Manufacturing documentation (MDR’s) in compliance with BHP Billiton Standards

Project: Development of P&ID and Control System Philosophy for Water Management and Discharge in Nelson Bay River

Client: Shree Minerals – Tasmania

Project Highlights:

  • Flow Assessment and Development of Control Philosophy.
  • Provide inputs to drafting team.
  • Review P&ID prepared by Drafting team.
  • Obtain Client Approval on the submissions.

Projects - 2019

Project: F2E‐40 Tail Gas Scrubber Intercooler

Client: BHP Nickel West, Kwinana Nickel Refinery WA

Project Highlights:

  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Design and Construction to AS1210 Class 3 and TEMA C
  • Stainless Steel 316L fabrication with custom Kammprofile Gaskets
  • Design Verification and Registration with WorkSafe Australia
  • Manufacturing Documentation (MDR) in compliance with AS1210 and AS4458

Projects- 2018

Project: Air Dryer for Sulphuric Acid Unloading Facility

Client: BHP Billiton / Coogee Chemicals, Kwinana Refinery WA

Project Highlights:

  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Detailed Engineering design in Australia to ensure compliance with AS1210 standards
  • Unique split-flow and purge-less air dryer design with the elimination of any emissions
  • The air dryer and auxiliary components were all manufactured onto a skid for ease of use and transport
  • Stainless steel cladding and aluminium wool insulation were applied to all surfaces exceeding 60⁰C
  • All pressure vessels on skid ASME U-Stamp approved and compliant to AS1210 standards
  • Manufacturing Documentation (MDR) in compliance with AS1210 and AS4458

Projects - 2017

Project: Bubble Columns, Sulphur Pit Steam Coils, Antifoam Pots, Sulphur Locks & Funnels for KIPIC Al‐Zour Refinery Kuwait

Client: FDH JV, India

Project Highlights:

  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Total fabrication tonnage of 101 tonne total of 54 equipment tags
  • Fabrication at our facilities located in Baroda, India
  • Fabrication in compliance with ASME Sec. VIII Div 1. and Shell DEP and FDH JV standards
  • Inspection by TUV Nord & Bureau Veritas
  • Road and sea-transportation of 54 equipment tags of various sizes and weights
  • Vessels ready to go for operation after arrival in Kuwait

Project: Nickel Reduction Autoclave H2C-8 E and H2C-8-H for Replacement and Expansion of Nickel Refinery

Client: BHP Billiton Nickel West, Kwinana Nickel Refinery WA

Project Highlights:

  • Reducing total cost of ownership to BHP Billiton Nickel West by 25%
  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Total fabrication tonnage of 66 tonne for 2 Autoclaves in Duplex Stainless Steel with 40mm-thick plates used in Shell and 45 mm thick plates used for the dishends
  • Plates were imported from Outokumpu, Sweden and Arcelor Mittal, France
  • Fabrication of the first Autoclave was completed in record time of 5 months and the second one followed 3 months later
  • Detailed Engineering design in Australia to ensure compliance with AS1210 standards
  • Approval of Worksafe and Department of Mines 8. Petroleum (DNP)
  • Fabrication at our facilities located in Baroda, India
  • Inspection by lmel Australia and BHP Billiton
  • Manufacturing documentation (MDR) in compliance with A81210 and AS3990
  • Vessels ready to go for operation after arrival in Australia

Project: Nitrogen Receiver Expansion of Nickel Refinery

Client: BHP Billiton Nickel West, Kwinana Nickel Refinery WA

Project Highlights:

  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Fabrication at our facilities located in Baroda, India
  • Total fabrication tonnage 60 tonne with 50mm shell plates and 63mm dished end plates
  • Fabrication was completed on time and within 5 months of the contract being awarded, as well as the equipment arriving on-site before the required delivery date
  • Detailed Engineering design in Australia to ensure compliance with AS1210 standards
  • Approval of Worksafe and Department of Mines & Petroleum (DMP)
  • Manufacturing Documentation (MDR) in compliance with AS1210 and AS4458
  • Post Weld Heat Treatment to AS4458
  • Vessel underwent full Radiography and additionally Magnetic Particle and Ultrasonic testing

Projects -2016

Project: Ventillation System Study

Client: BHP Billiton Nickel West, Kwinana Nickel Refinery WA

Project Highlights:

  • Successfully implemented vent system solution resulting in increased production by 50% and achieving BHP Billiton’s goals of increasing plant throughput
  • Analysis of the existing vent system on-site to determine operating data
  • 3D-Scanning of the existing venting system
  • Process Modelling via HYSIS simulations performed to evaluate optimal solutions
  • Design and Engineering for installation of new vent lines
  • Design drawings created for new vent lines
  • Solution was implemented and solved the existing throughput problems

Projects - 2015

Project: Apollo 2 Project, Geismar Plant, Louisiana, USA

Client: Honeywell USA

Highlights:

  • Engineering Design, Manufacture and Delivery of 16 off-pressure vessels compliant to ASME Section VIII Division 1 for Honeywell’s new Refrigerant Plant in Louisiana, USA
  • Fabrication at our facilities located in Baroda, India
  • Manufacturing documentation (MDR) in compliance with ASME Section VIII (Div 1) and U-Stamp Certification
  • Third-Party Inspection by TUV Nord

Projects - 2014

Project: Brine Injection Facilities for Gladstone LNG

Client: Santos Gladstone LNG Project, Queensland

Project Highlights:

  • Reducing the total cost of ownership to Santos by 23%
  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Detailed Engineering in Australia to ensure compliance with AS standards
  • Majority of drafting in India with engineering checks carried out in Australia
  • Software Development in India under the supervision of our Australian team, enabling major savings in software development costs
  • Sourcing electronic components including PLCs from European and American manufacturers who are approved by Santos
  • Modular design panel to be installed within a self-contained transportable container
  • System is designed for a remote unmanned site location
  • Assembly of panels in India
  • FAT offered in Perth, Australia, prior to despatch to site

Project: Fuel Storage and Refuelling Facilities

Client: Rio Tinto, Western Australia

Project Highlights:

  • Increasing cost-savings by 30% due to sourcing from emerging markets
  • Carried out Fuel Storage and Distribution facilities design in compliance with Rio Tinto specifications and Australian Standards
  • Majority of drafting in India with engineering checks carried out in Australia
  • Software Development in India under the supervision of our Australian team, enabling major savings in software development costs
  • Sourcing electronic components including PLCs from European, American and Japanese manufacturers who are approved by Rio Tinto
  • Assembly of panels in India
  • FAT offered in Perth, prior to despatch to site

Projects - 2013

Project: Ammonia Evaporator Replacement

Client: Wesfarmers CSBP, Western Australia

Project Highlights:

  • Reducing the total cost of ownership to CSBP by 20%
  • Engineering and equipment supply under one roof with reduced interface and thus time saving
  • Total fabrication tonnage of 14 tonne
  • Fabrication of a one-off Shell and Tube Heat Exchanger was completed in a record time of 4 months
  • Approval by Worksafe Australia
  • Fabrication at our Partner facilities located in Baroda, India
  • Inspection by Lloyds
  • Manufacturing documentation (MDR) in compliance with AS1210